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Lean Six Sigma to Reduce Excess and Obsolete Inventory

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Excess and obsolete inventory write-offs are chronic supply chain problems costing businesses billions of dollars each year. Unfortunately, improvement projects that are deployed to eliminate these problems often have a short-term focus. In other words, the current levels of excess and obsolete inventory are usually addressed, but not the root causes of the […]

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What Are the 7 Wastes of Lean?: How to Identify and Eliminate Them

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Waste is all around your organization. Using the acronym TIMWOOD, you will learn how to identify the 7 wastes of lean and eliminate them to improve your organization.

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U.S. Rep. Inslee Touts Six Sigma in Wash. Governor's Race Announcement

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In his announcement to run for governor of Washington state in 2012, U.S. Rep. Jay Inslee cited his plans to enact continuous process improvement (CPI) methodologies in the state government to reduce spending and create more jobs.

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Eliminate the 8th Waste

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In these difficult economic times it is vital now more than ever that organizational leadership understand and implement the best defense against all types of waste. Value added analysis and percentage increases to the overall value added activity must be among the top measurements for all employees. Non-value activities need to be reduced and cultural […]

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Three More GOP Presidential Hopefuls Sign Lean Six Sigma Pledge

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During a political and economic event sponsored by the nonprofit group Strong America Now in Des Moines, Iowa, USA, three more Republican presidential candidates pledged to use Lean Six Sigma, if elected, to eliminate federal government waste and reduce the deficit.

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Six Sigma Helps Merillat Cabinet Facility Win Environmental Award

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A manufacturing plant that makes Merillat kitchen cabinets in Mt. Jackson, Va., USA, has received the 2011 Virginia Governor’s Environmental Excellence Silver Award in recognition for its years of environmental stewardship, including the savings achieved via a recent Six Sigma project.

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Why Lean Manufacturing Fails

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During both prosperous and difficult times, successful businesses naturally look for new ways to improve performance. However, in recent years, as the world economy suffered through one of the worst recessions in history, many companies turned in droves to Lean and other variations of continuous improvement programs to rescue their sagging businesses. But, did they […]

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Texas State Rep. Proposes Lean Six Sigma Pilot to Reduce Spending

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Strong America Now, grassroots political organization based in Austin, Texas, USA, has helped draft legislation in the Texas Legislature with the intention of cutting billions of dollars of spending in the state by the application of Lean Six Sigma methods.

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Sleep Innovations’ New COO West in Charge of Process Improvement

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Sleep Innovations, a designer and manufacturer of foam bedding products, has hired Robert West as Chief Operating Officer to implement Lean practices across the enterprise.

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U.K. Packaging Firm Celebrates First Year of Lean Six Sigma

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Based in Bardon, Leicestershire, U.K., Benson Group is one of the countryโ€™s largest carton suppliers, producing packaging for both the food and pharmaceutical industries at its 130,000-square-foot facility. The Bardon plant produces sheets of printed cardboard that is then cut and glued for use in the food industry as containers. With the adoption of Lean […]

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H.C. Starck to Accept ‘Evolution of Manufacturing’ Award

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Consumer electronics firm H.C. Starck Inc. will receive the “Evolution of Manufacturing” Award, an honor bestowed upon manufacturing companies located in Northern Ohio, USA, that have adapted their business plan to better compete in a global economy.

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Trimming IT Fat with Lean Assessments

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By mapping the entire software application development life cycle, IT departments can see dramatic improvements in efficiency.

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A Stronger Chain

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The familiar maxim “A chain is only as strong as its weakest link” has particular import for businesses committed to process improvement. For some companies, forging stronger, more collaborative relationships with suppliers and customers has become a natural, even necessary, part of their improvement efforts. “Early on, we knew that to create successful value streams, […]

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Beware the DOTWIMP: Beyond the Seven Wastes in the Transactional Process

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To improve the results of processes and make them leaner, practitioners need to identify which of the traditional seven wastes (or muda) are present in the process and take appropriate action. The seven wastes can be summarized with the acronym: DOTWIMP. D: Defect in the output, as identified in the eyes of the customer. O: […]

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Harris Waste Management Hires Black Belt, Kaizen Champion Leeman as Quality Director

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Harris Waste Management Group Inc, Peachtree City, Ga., the global supplier of balers, shears and shredders to the recycling industry has added Lonnie Leeman as its quality director.

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IBM Applies Green Principles to Reduce Waste at Irish Facility

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From environmentalleader.com Businesses today generally understand they need to do as much as possible to conserve energy and water, reduce waste and greenhouse gas emissions, and minimize their environmental impact overall. Societal pressures from customers, increasing regulation and economics all make this a fact of life for them. Most are taking steps to address these […]

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Get a Feel for Lean: Explore Application Opportunities

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Extensive training and a thorough understanding of complex analytical tools are required to successfully perform traditional Six Sigma projects. Although this careful and methodical evaluation is an invaluable problem solving technique, traditional Six Sigma projects can be time consuming and must be carefully selected. Lean projects, on the other hand, are different. Lean is intuitive, […]

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Lean at Work: From Factory Floor to Operating Room

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Until relatively recently, many quality professionals considered the term “Lean” to only be applicable to the manufacturing giants of industry. Lean, first created as a part of the Toyota Production System, is an operational approach and methodology embraced by world-class companies around the globe. With proven results, Lean has made its way into non-manufacturing industries, such as insurance, banking and even healthcare

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Improve Software-Development Productivity with Lean

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To survive in today’s competitive software-development market, organizations need to build their capabilities around delivering the best service within customer-stipulated time frames and costs. Increasing productivity โ€“ the rate of output per amount of input โ€“ is the factor most likely to give an organization an edge over others. Many software-development organizations have realized the […]

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Lean Six Sigma Can Benefit Drug Discovery/Development

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As is true throughout virtually all areas of business across diverse industry sectors, Lean Six Sigma principles and practices applied to research and development (R&D) and product development in the pharmaceutical and biotechnology industries have a dramatic effect on reducing cycle times and the cost of developing new technologies, products, and protocols for research and […]

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Software Development Convergence: Six Sigma-Lean-Agile

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Some common messages are beginning to emerge from several software-relevant areas โ€“ Six Sigma for software, Agile development and Lean thinking. The links between Design for Six Sigma (DFSS) and Agile have been explored recently, but now a broader view yet can illustrate the way that Lean thinking, evolved from just-in-time manufacturing, aligns well with […]

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Lean and Creative Six Sigma to Solve Real-life Issues

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A strong possibility exists that some organizations using Six Sigma are failing to cash in on the true potential of the methodology. This can happen when proper care is not taken to understand what needs to be integrated with the Six Sigma methodology to make it effective, comprehensive and a focused approach to solve real-life […]

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When Implementing Lean, Live the Methods You Teach

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Practitioners must think โ€œleanโ€ from the beginning when they are starting an initiative in a certain area. Part of their job is to transfer the Lean philosophy. To do this effectively, they must be role models who live Lean all day, all night, all the time โ€“ this will earn them credibility. If not, a […]

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Lean Services: Doing Transactions Right the First Time

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In a service organization, the most efficient method for cutting waste is to attack anything and everything that is not done right the first time. This concept, known as first time right, involves making sure that all activities are carried out in the right manner the first time and every time. Examples include a customer […]

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