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Xerox went from being an industry leader to resting on its laurels. Their focus shifted away from improvement for the benefit of their customers. This, coupled with a financial scandal, brought the organization to the point where many financial experts believed that bankruptcy was on the horizon. A major shift in how Xerox did business […]

Arrow Electronics had already been utilizing Six Sigma practices when it introduced its drone project in 2016 at its two main distribution centers in Malaysia and Asia. The drone project gained them further recognition for their use of Six Sigma methodology and helped usher in a new era of using drones in warehouses in the […]

You are probably familiar with the notion that there are costs of poor quality, often shown as COPQ. These represent both internal and external failures to maintain good quality. There are also costs associated with maintaining good quality sometimes represented as COGQ. These costs represent appraisal and prevention costs. Total Cost of Quality (TCOQ) is […]

Many statistical tools have an assumption of normality. Is there an option if my data is not normal? Transforming your data might help. Some statistical methods, such as hypothesis testing, have an underlying assumption of normality of your data before they can be used. Although control charts are generally robust to normality issues, sometimes the […]

The term levels is used in the context of Design of Experiments (DOE) and refers to the different settings you can use for running your experiments. Let’s look at this in a little more detail. The purpose of doing a Design of Experiments (DOE) is to identify what variables or factors have a causal effect […]

What are you blending when you speak about blended learning? You are combining face to face classroom learning with an instructor and online or computer driven learning. Let’s learn a little more about this concept of learning. In the 1960’s, technology-based training emerged as an alternative to instructor-led training. One of the major advantages of […]

It is often not possible or practical to collect all the data from your process. It can be too costly or take too much time. It may not be possible to access all the data. If this situation exists in your process, then you will need to sample your data. Overview: What is sampling?  There […]

When an organization attempts to implement a Six Sigma deployment, somebody needs to be selected to lead and manage it. Champions are upper-level managers who lead the execution of the Six Sigma deployment plans for the organization. That makes it one of the most critical roles in the eventual success of your Lean Six Sigma […]

A binomial distribution can be described as the probability of a binary outcome in an activity that is repeated multiple times. It is a distribution of discrete data rather than continuous data. For example, a coin toss has only two possible discrete outcomes: heads or tails. Inspecting and testing a manufactured part can have two […]

In the context of Six Sigma and Continuous Improvement, a root cause is defined as an issue or factor that causes a nonconformance or defect which, if eliminated, will improve the process. The root cause is the base issue which sets a cause-and-effect reaction in motion eventually resulting in a problem. Overview: What is root […]

There are two broad categories of data in statistics: quantitative data and categorical data. Quantitative data is something you measure or count while categorical data presents data in categories or groups rather than the actual values themselves.  Overview: What is quantitative data?  Quantitative data describe values and numbers which are measured or counted and can […]

ISO 9000 is a series of standards, developed and published by the International Organization for Standardization (ISO). It defines, establishes, and maintains an effective quality management system for manufacturing and service industries. Overview: What is the ISO 9000 series?  ISO 9000 is a series of individual standards. The core standards contained within the series are: […]

Delaying quality improvement measures until the very end of a process.

The strategy of continuously improving your organizational processes by setting your goals, identifying deviations from those goals, and then taking appropriate actions to adjust your processes to close the gaps.

Six Sigma without variables is like a recipe without ingredients. Understanding how variables align with Six Sigma is paramount to the success of any business. Learn how variables can highlight your process’ capabilities and limitations. What are Variables in Six Sigma? Variables are essential to Six Sigma. By measuring, analyzing, and controlling the variables that […]

The degree of impact that measurable changes in input variables have on the output.

Randomly select factors, measurements, or variables to eliminate the effects of bias or chance.

Queuing theory is the mathematical study of waiting in line.

A rare event is an occurrence that happens at such a low frequency that it cannot be monitored with traditional control charts. A rare event statistical process control chart is a tool for charting these events successfully.

Tests that do not require a specific distribution to be valid.

The difference between the first and third quartiles.

A frequency plot is a graphical representation of the distribution of continuous data based on how often a particular value occurs.

A term used to describe CEO, CFO, COO, CIO, and other senior executives within an organization.

When determining how to apply Six Sigma methodology to your business, you do not need to reinvent the wheel. A lot of research, testing, and work has already been put in to sort out some common best practices that are proven to work for most organizations. In any industry, there are others that have come […]

Honeywell was a company that had been utilizing the Six Sigma methodology for years. Distracted by a merger and other factors, however, the organization had begun to slip. With a revitalized stake in the Six Sigma process, the organization was able to turn itself around and become even stronger than before. DMAIC and Y=f(x) Helped […]

A statistical tool which allows you to predict, with varying degrees of accuracy, your output based on the values of your input. 

A statistical tool for describing a causal relationship between variables using controlled experiments.

A graph that represents quantified data in the form of discrete rectangular shapes.

Quantitative data represents values and numbers which can be measured or counted and used in mathematical operations such as addition, subtraction, multiplication, or division.

A document that lists details for new product designs or modifications being proposed to current products.

The 5Z process uses the Genba (Gemba) Kanri principles to maintain, evaluate, promote, and improve control of your process.

The random fluctuations around the regression line that show as variation. This type of variation is the sum of squared differences between each ordered pair’s y-value and the predicted corresponding y-value. It is the error portion of the regression equation.

An aspect of a work assignment or designated responsibility that is so vital that a less-than-satisfactory showing on that aspect would be deemed unacceptable.

The union between conventional customer relations and integrated software solutions.

In 2008, Starbucks was taking a major hit from the financial crisis, losing customers to competitors, and having to close hundreds of stores. Despite having its back against the wall, some decisions made around key Six Sigma principles helped Starbucks bounce back better than ever. How Giving Quality and a Better Experience To Employees and […]

A Japanese word that can be defined as unreasonableness or going beyond one’s power.

A group comprised of trade industry representatives, retailers, and manufacturers worldwide who collaboratively establish best standards and practices in order to improve the international supply chain of goods for consumers.

MRP is an integrated logistics plan that encompasses supply chain, storage and availability for particular processes within the scope of the company’s operations.

This major beverage manufacturer was spending millions of dollars per year to replace recyclable plastic shells to transport 2-liter bottles from the plant to their customers. Where did all the plastic shells go? Let’s find out. The process of retrieving delivered plastic shells from the customer should have been easy, but apparently it wasn’t. The […]

Process management is a structured process for assuring that all your processes are aligned to ensure you can attain the organization’s strategic goals.

As a recently promoted Vice President, Chuck needed to quickly understand what all his people were doing. Chuck, a longtime employee of a major utility company, had been recently promoted to Vice President to take over the leadership of a wide range of different functions than what he had been managing. As a result of […]

A method of prioritizing maintenance needs of various components or systems based on the severity of the risk of failure.

The average time to repair a machine back to acceptable operating conditions.

Eliminating the cause of an error in order to keep the error from happening again.

Jack in the Box can be defined as a variable that appears randomly in response to factors that are not readily apparent.

Frequently committed errors (FCE) are anomalies in a particular process that have a negative impact on the outcome.

ELT (Extract, Load, Transfer) is a data management method that transfers raw data from a source server to a target server and prepares the data for downstream use.

Business metrics are metrics that are quantifiable and utilized to assess the performance or status of a business function.

Have you ever been on an improvement team that just doesn’t work as well as you expected? Was it because people weren’t trying or was the mix of personalities and perspectives not conducive to working together for a solution? Let’s see how one company handled this problem. Using the Six Thinking Hats helped this company […]

A U chart is one of four quality control charts that engineers use to track variation in a manufacturing process.