Identify, Design, Optimize, Validate: A Proven Approach to Designing High-Quality Products

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Incremental and continuous improvements are great. When appropriate, breakthrough improvement is even better. IDOV (identify, design, optimize, validate) is one tool for accomplishing this. Let’s see how. 

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TEAM: Meeting Your Project Goals

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When you are part of an organization that is working towards goals, you are part of a team. A team moving toward hitting milestones can sometimes need to generate excitement and motivation while inching toward the goal line. This is why we have acronyms like TEAM. An acronym like TEAM can be used […]

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PDCA vs. OODA: What’s the Difference?

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What Is PDCA? The Plan-Do-Check-Act (PDCA) method is a framework used to achieve continuous improvement in a particular organization or process. It’s also known by several other names, including the Deming wheel, the Shewhart cycle, and the control circle. Even though the method was originally rooted in quality control, it has since been […]

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Continuous vs. Attribute Data: What’s the Difference?

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What is Continuous? Continuous data refers to numerical data with any value within a certain range. The values have infinite possibilities, but they all fall within a range. These can be whole numbers or decimals measured using data analysis like skews and line graphs. This kind of data can change over time and […]

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The Science Behind Decision Making: Analytic Hierarchy Process Explained

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When faced with multiple decision criteria, how do you prioritize them? Do you flip a coin or use something more structured? You might want to consider using the Analytic Hierarchy Process as a structured format for prioritizing your decisions.

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What is the Bartlett Test and How is it Used in Statistical Analysis

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The Bartlett Test is named after the English statistician, Maurice Stevenson Bartlett. The test is also known as the Bartlett’s test for homogeneity of variances. It is most used in doing a 1-way Analysis of Variance (ANOVA). ANOVA is used to determine whether there is any statistical difference between the means of three […]

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Subject Matter Expert vs. Consultant: What’s the Difference?

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What is a Subject Matter Expert? Subject matter experts (SMEs) are people who have a significant amount of knowledge or experience regarding a specific subject. They can specialize in any kind of academic discipline, profession, or practice. Even though their area of expertise is relatively narrow compared to general consultants, there is still […]

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Strengthening Business Health: Lot Tolerance Percent Defective as a Vital Tool

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It is important in business to have a sampling system in place to determine when to dump a pack of units dumped due to an unacceptable amount being defective. LTPD is part of this sampling system.

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Project ROI: A Key Metric for Project Selection and Resource Allocation

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Financial project metrics can be cumbersome to use and jargon-heavy. We demystify and simplify project return on investment, making the concept accessible to all and giving you the confidence to use it in your project management operations.

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Discrete vs. Continuous Data: What’s the Difference?

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When it comes to Six Sigma, data is your lifeblood. The ability to interpret what the data is saying is how you know whether you are on the right path. Further, it shows how you’re achieving your goals and objectives and avoiding roadblocks on your journey toward success. Accurately collected and analyzed data […]

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How the Toyota Production System Can Improve Your Business Processes

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The Toyota Production System (TPS) serves as the foundation for Lean Manufacturing. Let’s explore this powerful method for improving your processes.  The Toyota Production System (TPS) is a manufacturing philosophy and a set of management practices developed by the Toyota Motor Corporation. It emphasizes continuous improvement, just-in-time production, and efficient use of resources, […]

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Deming’s 14 Points: A Blueprint for Achieving Quality and Productivity in Business

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Deming’s 14 Points provide a roadmap to transform American Business and increase productivity and competitive position.  Without W. Edwards Deming, modern quality improvement might not exist. If you have never heard of Dr. Deming or his 14 Points for Management, welcome aboard. If you have, get ready to reacquaint yourself.   What Are Deming’s […]

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Linearity vs. Repeatability: What’s the Difference?

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What Is Linearity? Before understanding linearity, we must understand another measurement error known as bias. Bias is a consistent mistake that occurs in measurement. For example, every measure taken with your scale comes out heavier than the actual weight. Linearity measures the consistency of a bias over the entire range of possible measurements. […]

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Understanding Rejectable Quality Level: Key Concepts and Applications

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When it comes to sampling plans, there are some terms that are absolutely crucial to be aware of. These are Acceptable Quality Level (AQL), Indifference Quality Level (IQL), and Rejectable Quality Level (RQL).

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Using Voice of the Process to Identify Critical Processes for Improvement

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Are you hearing voices? If it’s in a business context, then there is nothing to worry about — and it might even be a good thing. Let’s listen in to the voice of the process and hear what it has to say.

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PDSA vs. PDCA: What’s the Difference?

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What is PDSA? PDSA stands for Plan, Do, Study, and Act. It is a method that is used to test a change that is being implemented or has been implemented. Working through these four steps guides thinking into breaking down a task into sections and then evaluating the result, making improvements, and then […]

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Visual Management Boards: Seeing Progress and Success

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Visual Management Boards played a critical role in enabling this company to link and visually display critical metrics, KPIs, and actions simply and consistently. So, what are Visual Management Boards? Today, we’re exploring how these visualization tools can let your company reach new heights. While the company is fictional, the results speak for […]

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PDCA vs. DMAIC: What’s the Difference?

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What are the differences between PDCA and DMAIC? There is no shortage of jargon and acronyms to keep track of within the Six Sigma methodology. However, the two methods we’re looking at today blur the lines substantially. So, let’s jump in and see exactly how these approaches differentiate themselves. What is PDCA? Plan […]

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Accuracy vs. Repeatability: What’s the Difference?

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What Is Accuracy? Accuracy is the difference between a measured value compared to its true value. Since no measurement can be 100% exact, there needs to be a degree of inaccuracy allowed in the measurement. This degree of inaccuracy depends on the amount of error you can accept and is denoted by a […]

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How Cost Modeling Can Help Improve Your Bottom Line

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Cost models provide a wealth of vital information about the overall state of a business as well as details of specific operations, which makes them a powerful tool for any streamlining agenda.

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Value Added vs. Non-Value Added: What’s the Difference?

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What is Value Added? The most important thing to understand about value concepts is that they always revolve around the customer. Customers are the ones who set the standard for value, which means it’s based on whether the customer believes the product or service will address their specific needs. Increasing appeal by adding […]

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Exit Criteria vs. Acceptance Criteria: What’s the Difference?

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What Are the Exit Criteria? Exit criteria are conditions that must be met before closing out one project stage and advancing to the next stage. When project management teams use exit criteria, they break down the project into multiple steps. Therefore, each stage will have its own set of conditions (exit criteria) that […]

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Understanding Six Sigma: Definition, Benefits, and Best Practices

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Six Sigma has been defined in three ways: as a metric, a methodology, and a philosophy. Sigma can be defined as the standard deviation of a set of continuous data, so Six Sigma would then be six standard deviations.

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Standard Operating Procedure vs. Work Instruction: What’s the Difference?

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How do you choose between a standard operating procedure and work instructions? When you’re onboarding employees, it helps to have the right sort of documentation in place. Today, we’re looking at the differences between both of these concepts and where they apply within your organization. What is Standard Operating Procedure? Most established companies […]

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