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Big Data vs. Small Data: Which Is Right for Your Business?

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Big Data vs. Small Data Big data vs. small data, which should you be paying attention to? Data is generated throughout an organization. You’re gathering it when selling products, producing things, and even just interacting with customers. However, when we start talking about data, the notion of big data and small data enter […]

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Understanding Rejectable Quality Level: Key Concepts and Applications

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When it comes to sampling plans, there are some terms that are absolutely crucial to be aware of. These are Acceptable Quality Level (AQL), Indifference Quality Level (IQL), and Rejectable Quality Level (RQL).

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How Kaizen Events Drive Continuous Improvement

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With your business, sometimes a need arises to address an issue swiftly and with all hands on deck. A Kaizen Event is meant for these kinds of times.

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PDSA vs. PDCA: What’s the Difference?

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What is PDSA? PDSA stands for Plan, Do, Study, and Act. It is a method that is used to test a change that is being implemented or has been implemented. Working through these four steps guides thinking into breaking down a task into sections and then evaluating the result, making improvements, and then […]

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Clean Point: Getting Your Production Back on Track

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In manufacturing, production may have to halt due to an issue somewhere in the process. Once the issue is addressed, it is important to know just where the clean point is.

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AI-Powered Tools That Are Transforming Business Operations  

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What AI-powered tools are transforming the way businesses work? The cork is out of the bottle, so to speak, and AI has arrived in a big way. That said, you might be left in the lurch when it comes to integrating artificial intelligence in your workplace. You don’t have to worry, though, we’re […]

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The Rise of Data-Driven Decision-Making: Why It’s Crucial for Success

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What is data-driven decision-making? Chances are you’re used to seeing data-driven being bandied about, considering this you’re on our site. However, that isn’t the full approach we’re discussing today. Six Sigma is a methodology driven by data, but it isn’t the whole picture for this new set of tools coming about in the […]

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Six Sigma DMAIC Roadmap

Six Sigma DMAIC Roadmap: Get Your Processes Under Control

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The Six Sigma DMAIC (Define, Measure, Analyze, Improve, Control) methodology can be thought of as a roadmap for problem-solving and product/process improvement. Most companies begin implementing Six Sigma using the DMAIC methodology and later add the DFSS (Design for Six Sigma, also known as DMADV or IDDOV) methodologies when the organizational culture and […]

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PDCA vs. DMAIC: What’s the Difference?

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What are the differences between PDCA and DMAIC? There is no shortage of jargon and acronyms to keep track of within the Six Sigma methodology. However, the two methods we’re looking at today blur the lines substantially. So, let’s jump in and see exactly how these approaches differentiate themselves. What is PDCA? Plan […]

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Accuracy vs. Repeatability: What’s the Difference?

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What Is Accuracy? Accuracy is the difference between a measured value compared to its true value. Since no measurement can be 100% exact, there needs to be a degree of inaccuracy allowed in the measurement. This degree of inaccuracy depends on the amount of error you can accept and is denoted by a […]

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Ppk: A Critical Component of Quality Management Systems

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You may need to be able to determine if your processes are acceptable and capable. Thankfully, there are capability and performance indicators such as Cp, Pp, Cpk, and Ppk that can help you make that determination.

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Necessities vs. Eliminations: Decoding Necessary Non-Value Adding

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In business, you always want to think of your customer and you should be doing everything you can to add value to your service. There are some things, however, required to run your business that will have no inherent value to your customer.

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Value Added vs. Non-Value Added: What’s the Difference?

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What is Value Added? The most important thing to understand about value concepts is that they always revolve around the customer. Customers are the ones who set the standard for value, which means it’s based on whether the customer believes the product or service will address their specific needs. Increasing appeal by adding […]

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Exit Criteria vs. Acceptance Criteria: What’s the Difference?

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What Are the Exit Criteria? Exit criteria are conditions that must be met before closing out one project stage and advancing to the next stage. When project management teams use exit criteria, they break down the project into multiple steps. Therefore, each stage will have its own set of conditions (exit criteria) that […]

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Rounding and Round-off Rules: How It Fits Into Your Data Analysis

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When performing statistical data analyses, quality professionals are always challenged to maintain data integrity. When should you round up the answer; when should you round down? How many significant figures are appropriate for the data set that has been taken? Below is a set of simple rules that should help you traverse the […]

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Corrective Action Report (CAR): Accounting and Adapting to Defects

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When defects happen in the manufacturing process, it’s important to correct them as quickly as possible and take action so they don’t occur again. Initiating a Corrective Action Report, or CAR, helps a project manager document the issue and define steps to avoid repeating it.

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Tracking Machine Improvements with Machine Capability Index

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A machine capability index is an index that can be utilized as an effective measure of machine improvement. Therefore, it is an important term to be aware of so that you can be sure that the changes you have made to improve how the machines in your business are actually working!

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Standard Operating Procedure vs. Work Instruction: What’s the Difference?

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How do you choose between a standard operating procedure and work instructions? When you’re onboarding employees, it helps to have the right sort of documentation in place. Today, we’re looking at the differences between both of these concepts and where they apply within your organization. What is Standard Operating Procedure? Most established companies […]

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Steps in Constructing a p-Chart: Finding Nonconformance in Your Data

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Steps in Constructing a p-Chart: p Charts can be used when the subgroups are not of equal size. This guide shows you the steps involved in constructing a p Chart.

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Customer Journey Map vs. Process Map: What’s the Difference?

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What Is a Customer Journey Map? A customer journey map is a diagram that visually represents the various steps a customer goes through in engagement with your company. This can be with a product, service, online and in-person interaction, or a combination. The Benefits of a Customer Journey Map A customer journey map […]

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Cost of Non-Conformance (CONC): Getting to Grips with Failures

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When a product or service fails to meet quality standards, there are costs associated called Costs of Non-Conformance, or CONC. Find out more about this SixSigma concept.

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Design For Six Sigma (DFSS) vs. DMAIC: What’s the Difference?

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One of the most confusing issues associated with someone saying “I’m using Six Sigma” has to do with what methodology they are using. A majority of the time they are using the DMAIC methodology because they have existing processes that are wasting resources (hence the big savings you’ve heard about at GE, Honeywell, […]

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The Final Step: Understanding the Importance of Process Sign-off (PSO)

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It is important to have a procedure in place to finalize a project. That is where a PSO (process sign off) procedure comes in.

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Ethical Challenges in Adopting AI in the Workplace

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What ethical challenges does AI pose? Anywhere you look now, there is no shortage of artificial intelligence systems in workplaces around the world. For some companies, this comes down to multiple systems working in concert with one another to achieve goals. Many industries have embraced AI, but that doesn’t mean it is a […]

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